TiO2 Concentration / Dispersion / Binders

TiO2 Concentration

The quality of Photocatalyst (i.e. product efficiency) is mostly determined by the TiO2 level in materials; which means, the more TiO2 it contains, the better quality and efficiency it will have. The TiO2 concentration in ARC-FLASH
Photocatalyst materials reaches 30% and it obviously has an edge over other Photocatalysts with a TiO2 level less than 1%. TiO2 is white and of solid state, so TiO2 concentration in material can be judged from its appearance. When the TiO2 level is low, the material is transparent and watery; however, it will become white once TiO2 is over 10%. The more TiO2 it contains, the thicker the material will be. The TiO2 concentration of ARC-FLASH Photocatalyst reaches 10%, thus it looks like thick milk.

4. Dispersion Technology

Tale of ARC-FLASH Photocatalyst Materials
Chemical Components Percentage Purpose
TiO2 30% Reaction materials
H2O 67% Essential solution in material manufacturing
Acetone
Polythylene
Others
3% Binders

It is very hard to improve TiO2 level of Photocatalyst materials technically, that is why TiO2 concentration of Photocatalyst in current market is
universally less than 1%. Because the density of TiO2 is higher than water, it will easily precipitate and condense in water in a large amount. So as to improve TiO2 level successfully and avoid precipitation, it must depend on a good dispersion technology. Although precipitation is inevitable, with a good dispersion technology it could be dispersed evenly after shaking. ARCFLASH Photocatalyst inside a container will become gelatinous after placed for several days but it will be dispersed easily by shaking. ARC-FLASH Photocatalyst owns a good dispersion technology so that it can raise TiO2 level without affecting the following application.

5. Binders

Binders are supposedly used to fix Photocatalyst on the surface of objects but few Photocatalysts applying in the market are using them. Because binders are organic compounds and would be decomposed by Photocatalyst, most manufactures have to give up binders without being able to overcome the obstructions of their applications, which means they cannot fix Photocatalyst by spraying directly. Thanks to the leading technologies, ARC-FLASH Photocatalyst can combine with binders without decomposing them. Through special fixation technologies, it becomes very easy to fix ARC-FLASH on surfaces of any objects by spraying directly.

如果只有一點點的奈米分子,肉眼當然看不見,因為真的太細小了。很多人宣稱,光觸媒是以奈米級的二氧化鈦製成的,所以應該是透明的看不到,其實這種說法只對了一半。如果二氧化鈦含量低,細微的奈米分子肉眼是真的看不到的,所以也就可能會是透明或半透明的,但如果含量高到一個地步時,那就一定看得到了。比如說,我們看得到的所有的東西,都是由很小的原子、分子所組成的,但只要是夠密集的組成,到最後都是我們肉眼看得到的東西。因此,光觸媒一定因為是奈米材料製成而會是透明的這種說法,是不正確的。

在2003年SARS期間,有許多媒體報導台灣某大學教授的說法,指出光觸媒若會產生白色的沉澱就有可能是假的光觸媒,這種說法被許多人誤解,以為只要是白色的光觸媒就是假的。其實,光觸媒是以奈米級的二氧化鈦製成,如果含量夠高,一定會是白色的,但若以工業用的大顆粒二氧化鈦來充數,那麼沉殿將會很容易產生,這種光觸媒就是假的。另外,就算用真正的光觸媒粉體直接與水混合,沒有經過光觸媒固定的製程(如分散製程等),依然會產生沉澱現象,也是無法發揮光觸媒功效的。

 

我們可以透過簡單的實驗來証明,就算不是用工業用的二氧化鈦,而是以真正的奈米級二氧化鈦粉體,只要未經過特殊的分散製程,直接泡在水中的話,產生的就會是沉澱的現象,所謂的沉殿,就如上實驗所示,應該是水與二氧化鈦完全分離的狀況,而不是白色的混濁液體。